Hot Mix Asphalt Plant
Compare drum-mix and batch-mix hot mix plants and pick the right one for your contract.
Compare hot mix plants →Asphalt Batch Mix Plant – 80 to 160 TPH
For specifications that demand batch-by-batch accuracy, Vinayak batch mix plants re-screen hot aggregate, weigh every ingredient and mix it in a twin-shaft pugmill.
Precision in every 45-second batch
In an asphalt batch mix plant, the dried aggregate is lifted by a hot elevator to a four-deck vibrating screen and stored by size in hot bins. For each batch the control system weighs aggregate, filler and bitumen separately, then discharges them into a hot-oil jacketed twin-shaft pugmill. About 45 seconds later the batch drops into a truck or a hot mix storage silo.
This lets you change mix designs quickly and hold grading tightly. That matters for wearing courses, airport pavements and projects with strict quality audits. Every stage, from feeding through heating, drying, screening and mixing, is controlled from a PLC panel, so manual handling is kept to a minimum.
ABP models
ABP-8080 TPH · 1000 kg batch
ABP-120120 TPH · 1500 kg batch
ABP-160160 TPH · 2000 kg batch
Accurate weighing
Separate weigh bins for aggregate, filler and bitumen give stable, repeatable quality.
Modulating burner
Designed for low fuel consumption, low noise and easy maintenance.
Bag house filtration
Built to meet strict emission norms, with a large filtering area on every model.
PLC control with print-out
Siemens make touch-screen HMI and a computerised panel with manual override.
Asphalt batch mix plant specifications
| Component | ABP-80 | ABP-120 | ABP-160 |
|---|---|---|---|
| Plant | |||
| Rated output @ 3% moisture | 80 TPH | 120 TPH | 160 TPH |
| Cold feed bins (no. / total) | 4 / 25 m³ | 4 / 37.5 m³ | 4 / 43.75 m³ |
| Charging conveyor | 100 TPH | 140 TPH | 180 TPH |
| Dryer drum & burner | |||
| Drum diameter × length | 1.6 m × 6 m | 1.8 m × 7 m | 2.1 m × 8 m |
| Drive | Saddle-type chain drive | Four-wheel friction drive | Four-wheel friction drive |
| Burner rating | 6.5 MW | 11.8 MW | 13.6 MW |
| Burner type | High-pressure, fully automatic, modulating | High-pressure, fully automatic, modulating | High-pressure, fully automatic, modulating |
| Fuel | Diesel | Diesel | Diesel |
| Pollution control (dual stage) | |||
| Primary | Centrifugal double cyclone 1.4 × 3 m | Centrifugal double cyclone 1.4 × 3 m | Centrifugal double cyclone 1.4 × 3 m |
| Secondary | Wet dust type (option) | Bag house filter | Bag house filter |
| Bag house filtering area | 285 m² | 390 m² | 435 m² |
| Batching tower | |||
| Hot elevator | 100 TPH | 140 TPH | 180 TPH |
| Screen | Four-deck vibrating, 100 TPH | Four-deck vibrating, 140 TPH | Four-deck vibrating, 180 TPH |
| Hot aggregate bins | 4 | 4 | 4 |
| Aggregate weigh bin | 1000 kg | 1500 kg | 2000 kg |
| Filler weigh bin | 200 kg | 300 kg | 300 kg |
| Bitumen weigh bin | 150 kg | 225 kg | 225 kg |
| Filler & bitumen feeding | |||
| Filler elevator | 14 TPH | 21 TPH | 21 TPH |
| Filler storage bin | 0.4 m³ | 0.6 m³ | 0.6 m³ |
| Asphalt feeding pump | 240 LPM | 450 LPM | 450 LPM |
| Asphalt spray pump | 460 LPM | 800 LPM | 1000 LPM |
| Mixer & controls | |||
| Mixer type | Twin-shaft, hot-oil jacketed pugmill | Twin-shaft, hot-oil jacketed pugmill | Twin-shaft, hot-oil jacketed pugmill |
| Batch size | 1000 kg | 1500 kg | 2000 kg |
| Cycle time | 45 s | 45 s | 45 s |
| Control panel | Fully computerised with manual override | Fully computerised with manual override | Fully computerised with manual override |
Accessories
| Accessory | Options |
|---|---|
| Filler silo | 4 / 10 / 15 / 30 / 40 t |
| Bitumen tanks | 15 / 30 / 50 t, direct or hot-oil heated |
| Hot oil heater | Normal-pressure horizontal tubular boiler, 500,000 kcal/h |
| Hot mix storage silo | 25 / 50 / 30 × 2 / 80 t |
Specifications follow Vinayak's published data and may change with product upgrades. Capacities over 160 TPH are offered on request.
Main components
- Cold feeder unit
- Thermo drum unit
- Bag house filter unit
- Batching tower with hot screen and bins
- Twin-shaft pugmill mixer
- Bitumen storage & heating tank
- Thermic oil heater
- Dryer burner
- Control cabin with SCADA/PLC system
- Generator set, wires and cables
Learn what each part does on the asphalt plant components page.
Asphalt batch mix plant manufacturer, suppliers & exporters
Batch plants are dispatched from Ahmedabad in containers, with batching tower sections, bag house and drum shipped as modules. See how export supply works on the asphalt plant exporters page.
Planta de asfalto de mezcla por lotes: fabricamos plantas de asfalto por lotes de 80 a 160 t/h para exportación desde la India. Usina de asfalto por lote (mix lote) disponível para exportação.
Batch plant or drum plant?
If you mainly produce one or two mixes for highway base and binder courses, a drum mix plant usually costs less to buy and run. If you need frequent mix changes, recycled or specialty mixes, or strict per-batch records, choose a batch plant. Our hot mix plant comparison sets out the differences.
FAQ
Asphalt batch mix plant FAQs
How does an asphalt batch mix plant differ from a drum mix plant?
A batch plant dries aggregate in a drum, then re-screens it hot, weighs aggregate, filler and bitumen separately for each batch and mixes them in a pugmill. A drum mix plant mixes continuously inside the drum. Batch plants offer tighter control per batch and easier mix changes; drum plants are simpler and cheaper to run.
What batch sizes and cycle times do the ABP models have?
ABP-80 mixes 1000 kg per batch, ABP-120 1500 kg and ABP-160 2000 kg, each with a cycle time of about 45 seconds.
Which emission control is used on the batch plant?
Pollution control is dual stage: a centrifugal double cyclone as primary, and a bag house filter as secondary (wet dust type available as an option on the ABP-80).
Is a mobile asphalt batch mix plant available?
The batch plant is designed for easy relocation and is also known as a mobile or portable asphalt mixing plant. Discuss your relocation needs with the team when requesting a quote.
Can you supply above 160 TPH?
Yes, capacities over 160 TPH are offered on request.
Related asphalt plants
Asphalt Drum Mix Plant
Continuous drum-mix plants in DM-45, DM-50 and DM-60 models, 40 to 120 TPH, stationary or mobile.
View models & specifications →
Asphalt Plant Components
Cold feeders, thermo drum, burners, dust collectors, bitumen tanks, filler units and control cabins.
See plant components →Planning a road project? Get a plant sized to it.
Share your required output, mix type and site location. The Vinayak team will recommend a model and send a quotation.
